CARFIX

Smart Roadster M 160.921 Convertible (2003–2005)

The Smart Roadster, a quirky two-seater convertible produced from 2003 to 2005, aimed to deliver open-top fun in a compact and efficient package. While its unique styling and go-kart-like handling appealed to some, potential owners in New Zealand should be aware of specific issues and maintenance requirements given the age of these vehicles. It's a car that brings a surprising amount of emotion from such a small package.

Parts for the Smart Roadster M 160.921 Convertible

Known issues

• Leaking Roof Seals: A very common issue, especially in older models, leading to water ingress into the cabin.
• Gearbox Actuator Problems: The automated manual transmission can suffer from actuator failures, resulting in jerky shifting or complete loss of drive.
• Turbocharger Issues: The small turbocharger can be prone to failure, particularly if oil changes have been neglected.
• Electrical Gremlins: Wiring issues are not uncommon, especially in areas exposed to the elements.
• Engine Issues: Prone to oil leaks and premature engine wear if not serviced meticulously.

WOF tips

• Lights & Indicators: Check all lights and indicators are functioning correctly, including the high-mounted brake light.
• Tyre Condition: Ensure tyres meet legal tread depth requirements and are free from cuts or bulges. Pay attention to tyre pressure monitoring systems (if equipped).
• Brakes: Inspect brake pads and rotors for wear and ensure the parking brake is functioning correctly.
• Suspension: Check for worn suspension components, such as ball joints and bushings.
• Rust: With the vehicles being older, carefully examine the undercarriage and body panels for signs of rust, especially in areas prone to water accumulation.

About the Smart Roadster M 160.921 Convertible

The Roadster's charm lies in its distinctive design and engaging driving experience. The turbocharged engine, typically a 698cc unit, offers decent performance for its size. However, these cars are prone to certain problems that require careful attention to ensure longevity. The automated manual gearbox, in particular, can be problematic if not properly maintained. These are very sensitive to low voltage and require a NEW battery every 3 years without QUESTION.

Questions owners ask

What are the most common issues I should look out for with a 2003-2005 Smart Roadster?
Owners of the Smart Roadster 2003-2005 frequently encounter issues such as leaking roof seals, problems with the automated manual gearbox actuator leading to jerky shifting, turbocharger failures (especially if oil changes are neglected), and various electrical gremlins. Engine oil leaks and premature wear are also concerns if maintenance isn't meticulous.
How often should I service my Smart Roadster 2003-2005?
The recommended service interval for your Smart Roadster 2003-2005 is every 10,000km. Given the vehicle's known sensitivities, particularly with the 698cc turbocharged engine, adhering strictly to this schedule is crucial for longevity.
Where can I get replacement roof seals for my Smart Roadster 2003-2005 in NZ?
CARFIX stocks 149 SKUs for the Smart Roadster 2003-2005. While specific roof seals may not be listed under a standard 'partslot' category, we recommend checking our full inventory or contacting our team directly to inquire about availability for common issues like leaking roof seals.
What are the key WOF inspection points for a Smart Roadster 2003-2005 in New Zealand?
For your Smart Roadster's WOF, pay close attention to all lights and indicators, including the high-mounted brake light. Ensure tyre tread depth meets legal requirements and check for any cuts or bulges. Brake pads, rotors, and the parking brake must be in good order. Suspension components like ball joints and bushings should be inspected for wear, and due to the vehicle's age, a thorough check for rust on the undercarriage and body panels is essential.
My Smart Roadster's automated manual gearbox is acting up. What could be the problem?
The automated manual gearbox in the Smart Roadster 2003-2005 is known to be problematic, often suffering from actuator failures. This can result in jerky shifting or even a complete loss of drive. It's also very sensitive to low voltage, so ensure your battery is new and replaced every 3 years without question.
Are there any DIY guides available for common maintenance on my Smart Roadster 2003-2005?
Yes, CARFIX offers 3 DIY video guides specifically for the Smart Roadster 2003-2005. These can help you with some common maintenance tasks, though for complex issues like gearbox actuator problems, professional assistance is often recommended.