The Peugeot Boxer HDi 120 (2006-2016) has gained immense popularity across New Zealand for its powerful performance and practicality. Adaptable to numerous configurations, this van is ideal for businesses and individuals alike, striking the perfect balance between spacious cargo capacity and durability. Whether you need to transport goods or need a versatile vehicle for work, the Boxer stands ready to tackle any challenge with ease. In this review, we’ll explore common maintenance needs, specific service packs, and how to keep your Boxer running at its best.
Common issues include: Injector problems (common rail diesels are sensitive to fuel quality), turbocharger failures (oil starvation is a frequent cause), EGR valve issues (leading to poor performance and emissions problems), clutch wear (especially in vans used for frequent stop-start driving), and suspension component wear (particularly ball joints and bushings). Also look for rust, especially around the windscreen and door sills.
Pay close attention to the condition of the tires, as commercial vehicles are often subject to higher loads and wear. Check for excessive play in the steering and suspension. Brake performance is critical, so ensure the brakes are in good condition. Lights must be fully functioning, including all indicator lights and reflectors. Windscreen damage and rust around structural areas can also lead to a WOF failure.
The PEUGEOT Boxer HDi 120 has made its mark with a range of configurations, accommodating various wheelbases, roof heights, and engine options to cater to different needs. Known for its fuel-efficient diesel engines, the Boxer ensures powerful hauling without sacrificing economy. Regular maintenance is key to unlocking its long-term reliability, especially for a vehicle that's often worked hard in commercial settings. Notably, common parts require attention, including the cooling system around 150,000 km—be sure to check the water pump, thermostat, and radiator hoses for optimal performance. [This naturally links to /shop/cooling] Additionally, suspension and braking systems should be routinely inspected. Brake pads, rotors, and fluid should be serviced regularly, and front and rear brake services are available. [Explore our /shop/braking category for comprehensive maintenance solutions.] Don’t overlook filter replacements either! Ensuring that the engine and cabin air filters are in good condition will keep your Boxer performing efficiently. [Check our /shop/filtration section for all your filtering needs.]