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Mitsubishi Delica 4G63 (SOHC 16V) Bus 83kW (1995–2002)

The Mitsubishi Delica Space Gear (also known as the Starwagon) is a versatile and popular van, especially amongst New Zealand families and adventure enthusiasts. Known for its spacious interior and robust build, it's a common sight on Kiwi roads, often loaded up for camping trips. This guide provides essential information to help you keep your Delica in top condition.

Parts for the Mitsubishi Delica 4G63 (SOHC 16V) Bus 83kW

Known issues

Delica Space Gear/Starwagon owners should be aware of some common problems that can arise, particularly as the vehicle ages. The 2.8 diesel engine is known to be prone to overheating, so diligent cooling system maintenance is essential. Injector pump failure is another potential issue with diesel models. CV joint wear is also a common concern, typically occurring between 150,000 and 250,000 kilometers.

WOF tips

During Warrant of Fitness (WOF) inspections, pay close attention to the suspension ball joints and bushes, as these are common areas of concern. Also, regularly inspect for rust, particularly around the windscreen and sills.

About the Mitsubishi Delica 4G63 (SOHC 16V) Bus 83kW

Owning Your Delica Space Gear/Starwagon

The Delica Space Gear/Starwagon has earned its place as a reliable and practical choice for those needing space and capability. While not steeped in motorsport history or boasting pioneering engineering, its appeal lies in its functionality and suitability for the Kiwi lifestyle, particularly for family trips and exploring the outdoors.

Maintenance Essentials

Several components may require attention as part of your Delica's regular upkeep. These include:
• Steering: The steering rack end is a crucial part of the steering system. Inspect for wear and tear during servicing.
• Cooling System: Maintaining the cooling system is critical, particularly given the Delica's reputation for potential overheating. Ensure the radiator cap is in good condition and the thermostat housing gasket is sealing properly.
• Timing Belt: Adhere to the recommended timing belt replacement schedule, including the balance shaft belt, to prevent engine damage.
• Brakes: Regular inspection and maintenance of the braking system is vital. This includes front disc brake rotors, rear brake drums, and front & rear brake hoses.
• Suspension: The suspension components contribute significantly to ride comfort and handling. Components to consider include leaf spring bushes, U bolts on the rear spring, lowering blocks (if fitted), and front shock absorber upper bushes.
• Driveline: Universal joints/couplings (front & rear) should be checked for wear and lubrication. Replace as needed to prevent driveline vibrations.
• Exhaust System: The post-catalytic converter oxygen sensor plays a role in monitoring exhaust emissions. Address any sensor issues promptly.
• Front Suspension: Inspect the condition of front upper ball joints regularly.

DIY Considerations

Maintaining your Delica can be a rewarding experience for the hands-on owner. This model is considered moderately DIY-friendly, which means straightforward maintenance tasks are achievable. However, more complex repairs are best left to qualified mechanics.

Questions owners ask

What are the most common issues to look out for with a 1995-2002 Mitsubishi Delica Space Gear/Starwagon, especially the diesel models?
Owners of the 1995-2002 Mitsubishi Delica Space Gear/Starwagon, particularly those with the 2.8 diesel engine, should be vigilant about potential overheating issues. Diligent cooling system maintenance is crucial. Injector pump failure is another known concern for diesel models. Additionally, CV joint wear is common, typically appearing between 150,000 and 250,000 kilometers.
What should I pay close attention to during a WOF inspection for my Mitsubishi Delica Space Gear/Starwagon?
For your Mitsubishi Delica Space Gear/Starwagon, during a Warrant of Fitness (WOF) inspection, particular attention should be paid to the suspension ball joints and bushes, as these are frequent areas of concern. It's also important to regularly inspect for rust, especially around the windscreen and sills.
How often should I replace the timing belt on my Delica Space Gear/Starwagon?
It is critical to adhere to the recommended timing belt replacement schedule for your Delica Space Gear/Starwagon. This includes replacing the balance shaft belt at the same time to prevent potential engine damage. The general service interval for the vehicle is 10,000km, but the timing belt has a separate, longer interval that should be followed as per the manufacturer's guidelines.
Where can I get parts like front disc brake rotors or a radiator cap for my 1995-2002 Mitsubishi Delica Space Gear/Starwagon in NZ?
CARFIX stocks 88 SKUs for the 1995-2002 Mitsubishi Delica Space Gear/Starwagon. You can find essential parts like front disc brake rotors, rear brake drums, front & rear brake hoses, radiator caps, and thermostat housing gaskets through CARFIX for your vehicle.
Is the Mitsubishi Delica Space Gear/Starwagon a good vehicle for DIY maintenance?
The Mitsubishi Delica Space Gear/Starwagon is considered moderately DIY-friendly. Straightforward maintenance tasks, such as inspecting steering rack ends, checking universal joints, or replacing basic cooling system components, are achievable for the hands-on owner. However, more complex repairs, especially those involving the engine or driveline, are best handled by qualified mechanics.
What suspension components should I regularly check on my Delica Space Gear/Starwagon?
For optimal ride comfort and handling in your Delica Space Gear/Starwagon, regularly inspect suspension components such as leaf spring bushes, U bolts on the rear spring, and front shock absorber upper bushes. If fitted, also check lowering blocks. Additionally, ensure the front upper ball joints are in good condition.