Mazda Bongo Brawny R2 Van 47kW (1987-1993) AWD Diesel 2.2L - Variant 1 (1987–1993)

The MAZDA BONGO BRAWNY Base is a practical and versatile van, popular in New Zealand as a budget-friendly campervan or for tradespeople. Its boxy shape and affordability make it a compelling choice. This guide provides insights into maintaining your BONGO BRAWNY, addressing common issues, and understanding its unique characteristics.

Parts for the Mazda Bongo Brawny R2 Van 47kW (1987-1993) AWD Diesel 2.2L - Variant 1

• Oil Filter (12)
• Wheel Cylinder Rear (8)
• Fuel Filter (7)
• Steering Rack Boot Kit (5)
• Radiator Cap (4)
• Brake Shoe Rear (4)
• Disc Brake Rotor Front (4)
• Head Set/Valve Regrind Gasket Set (3)
• Switch Stop Light (3)
• Engine Oil (3)
• Brake Pads Front (2)
• Shocks / Strut Rear (2)
• Valve Cover Gasket (2)
• Oil Pressure Switch/Sender (2)
• Oil Seal Crank Shaft Front / Timing Front (2)
• Clutch Slave Cylinder (2)
• Shocks / Strut Front (2)
• Temperature Sensor / Sender Coolant (2)
• Brake Drum Rear (2)
• Air Filter (2)
• Wheel Cylinder (2)
• Full Gasket Set (1)
• Manifold Gasket Set (1)
• Bearing Clutch Release (1)
• Bearing Clutch Spigot (1)
• Clutch Slave Cylinder Kit (1)
• Water Pump (1)
• Thermostat (1)
• Drive Belt Air Conditioner (1)
• Glow Plug (1)
• Oil Cap (1)
• Wiper Blade Front (1)
• Wiper Blade Rear (1)
• Steering Rack End (1)
• Suspension Bush Front Sway Bar Mount (1)
• Ball Joint Front (1)
• Sway Bar Coupling Mount (1)
• Suspension Bush Sway Bar Link (1)
• Suspension Bush Rear Shock Absorber - Lower (1)
• Suspension Bush Rear Shock Absorber - Upper (1)
• Brake Caliper Kit Front (1)
• Engine Oil Pan Gasket (1)
• Drive Belt Alternator (1)
• Oil Seal Crank Shaft Rear / Rear Main Bearing (1)
• Timing Belt Camshaft (1)
• Cylinder Head Gasket (1)
• Thermostat Housing Gasket (1)
• Manifold Gasket Exhaust (1)
• Manifold Gasket Inlet (1)
• Valve Stem Seal (1)
• Cylinder Head Bolt (1)
• Exhaust Flange Gasket Pipe (1)
• Seal Ring (1)

Known issues

Some common issues reported with the MAZDA BONGO BRAWNY Base, particularly around the 150,000-250,000km mark, include:
• Overheating: Especially prevalent in diesel models. Monitor coolant levels and keep an eye on the temperature gauge.
• Rust: Pay close attention to rust, especially in the chassis rails and floor. Early detection and treatment can prevent serious structural damage.

WOF tips

During your WOF (Warrant of Fitness) inspection, be sure to pay attention to these potential trouble spots:
• Rust around windscreen and door seals: Rust in these areas is a common reason for WOF failures.
• Suspension ball joints: These are subject to wear and tear, especially on vehicles that carry heavy loads.

About the Mazda Bongo Brawny R2 Van 47kW (1987-1993) AWD Diesel 2.2L - Variant 1

Owning a MAZDA BONGO BRAWNY Base often involves considering its strengths as a workhorse and potential weaknesses. Regular maintenance is key to keeping your BONGO BRAWNY running smoothly.

Essential Maintenance:
• Brakes: Regularly inspect brake pads and rotors for wear. Address any squealing or grinding noises promptly.
• Filters: Changing your oil, air, and fuel filters at recommended intervals will help maintain engine performance and efficiency.
• Suspension: Given the BONGO BRAWNY's potential for carrying heavy loads, pay close attention to the suspension. Standard NZ fitment components should be inspected regularly for wear and tear.

Considerations for New Zealand Owners:

The BONGO BRAWNY is frequently seen converted into campervans or used as a utility vehicle by tradespeople. Be mindful of the vehicle's load capacity and ensure regular servicing to prevent breakdowns.

Questions owners ask

What are the most common WOF failure points for a MAZDA BONGO BRAWNY 1987–1993 in New Zealand?

For your MAZDA BONGO BRAWNY 1987–1993, pay close attention to rust around the windscreen and door seals, as this is a frequent cause for WOF failures. Additionally, suspension ball joints are prone to wear and tear, especially if the vehicle has been used for carrying heavy loads, and should be inspected thoroughly.

Where can I get brake pads and rotors for my MAZDA BONGO BRAWNY 1987–1993 in NZ?

CARFIX stocks 120 SKUs for the MAZDA BONGO BRAWNY 1987–1993, including essential brake components. You can find front and rear brake pads, as well as disc brake rotors, suitable for your vehicle on the CARFIX website or at our stores across New Zealand.

My MAZDA BONGO BRAWNY 1987–1993 is overheating, especially on long drives. What should I check?

Overheating is a common issue for the MAZDA BONGO BRAWNY 1987–1993, particularly in diesel models, often appearing around the 150,000-250,000km mark. You should regularly monitor your coolant levels and keep a close eye on the temperature gauge. A thorough inspection of the cooling system, including the radiator, hoses, and thermostat, is recommended.

What are the key maintenance tasks to keep my MAZDA BONGO BRAWNY 1987–1993 running well, especially if I use it for heavy loads?

Given the MAZDA BONGO BRAWNY's use as a utility vehicle or campervan, regular maintenance is crucial. Focus on inspecting brake pads and rotors, changing oil, air, and fuel filters at the 10,000km service interval, and paying close attention to the suspension components, especially ball joints, due to the potential for carrying heavy loads.

Is rust a big problem for the MAZDA BONGO BRAWNY 1987–1993 in New Zealand?

Yes, rust is a common concern for the MAZDA BONGO BRAWNY 1987–1993. You should pay particular attention to the chassis rails and floor. Early detection and treatment of rust, especially around the windscreen and door seals, can prevent serious structural damage and WOF failures.