The FORD TRANSIT CUSTOM TDCi is a workhorse, a familiar sight on New Zealand roads fulfilling duties from delivering parcels to transporting tradespeople and their tools. Understanding its quirks and common maintenance points is key to keeping your Transit Custom running reliably.
Injector failure (Delphi system), Dual mass flywheel (DMF) issues, EGR valve clogging are common issues for the FORD TRANSIT CUSTOM TDCi, typically arising around 100,000 - 200,000 km.
When getting your FORD TRANSIT CUSTOM TDCi ready for its Warrant of Fitness (WoF) in New Zealand, be sure to pay close attention to: Brake lines (especially rear), for corrosion. General wear of suspension components. Windscreen condition, addressing any chips or cracks that may have occurred during commercial use.
Keeping your Transit Custom TDCi in good shape is all about preventative maintenance. Here’s what you should be aware of:
Maintenance Matters
The recommended service interval for your Transit Custom TDCi is around 15,000 km. Regular servicing helps catch potential issues early, preventing more significant problems down the line.
Common Hiccups to Watch For
Several issues are known to affect Transit Custom TDCi models, particularly around the 100,000 - 200,000 km mark:
• Injector Failure: The Delphi fuel injection system can be prone to failure. Keep an eye out for rough idling or loss of power, as these may indicate injector problems.
• Dual Mass Flywheel (DMF) Issues: DMF failure can result in excessive vibration and noise, particularly when starting or stopping the engine.
• EGR Valve Clogging: The Exhaust Gas Recirculation (EGR) valve can become clogged with carbon deposits, leading to poor engine performance and potentially triggering the engine warning light. Regular cleaning or replacement of the EGR valve can help prevent this.
While the following aren't known 'weak points', owners often consider replacing or maintaining these components:
• Shocks/Struts (Front & Rear): Like all vehicles, the shocks and struts ensure a smooth ride and are key to good handling. Regular inspections can determine when they need to be considered for replacement.
• Front Suspension Bushes (Control Arm Lower): These components take a beating, especially on commercial vehicles. Keep an eye for wear signs.
• Timing Kit: Follow the manufacturer's recommendations regarding timing kit replacement to avoid costly engine damage.